A dal mill plant, also known as a pulse processing plant, is a facility that processes pulses (also called dal) into various forms such as split dal, whole dal, and dal flour. Pulses are a primary source of protein and essential nutrients in many cuisines, particularly in South Asia.
It's important to note that the specific setup and equipment used in a dal mill plant may vary depending on the scale of operations, budget, and desired output quality. Large-scale commercial dal mill plants may have more advanced machinery and automation systems compared to smaller or traditional setups.
If you're planning to set up a dal mill plant, it is recommended to conduct thorough research, consult experts in the field, and consider local regulations and market demand to ensure a successful and profitable venture.
Cleaning and grading: The raw pulses are thoroughly cleaned to remove impurities such as dust, stones, and other foreign matter. This is usually done using machines like pre-cleaners, de-stoners, and magnetic separators. The cleaned pulses are then graded based on their size.
Dehusking: In this process, the outer husk or skin of the pulses is removed. Dehusking machines, such as a dal mill machine or a dehusking cum splitting machine, are used for this purpose.
Splitting: After dehusking, the pulses are split into two halves. The splitting process is typically carried out using machines like a chakki (stone mill) or a modern dal mill machine, depending on the scale of operations and the desired quality of the split dal.
Polishing: The split dal may undergo a polishing process to enhance its appearance and remove any residual husk or impurities. Polishing is done using machines like abrasive rollers or friction polishers.
Grading and sorting: The split and polished dal is graded and sorted based on size and color using machines like sieves, gravity separators, and color sorters. This ensures uniformity and quality control.
Packaging and Storage: The final processed dal is packed in suitable packaging materials, such as bags or pouches, ready for distribution and sale. Automated packaging machines are commonly used to achieve efficiency and consistency.
We always mind core values and quality.
Steelco
A bucket elevator is a mechanical device used to vertically lift the any kind of food grain without any grain damage during the lift.
Robust
Indented Cylinder machine is used to very precise separation of the whole rice and broken rice according to length.
Accurate
A Vibro Classifier in various industries to separate or classify materials based on their size or particle.
Clean Grain
A destoner is a machine or device used in various industries, such as agriculture, food processing, to remove stones, rocks, and other heavy impurities from a material stream.
Deep Filter
Pulse cleaning machine is used to separate foreign materials, such as stones, dirt, chaff, sticks, and other debris, from the pulse crops.
Heavy
A chain conveyor is a type of mechanical conveying system that utilizes a continuous chain to transport bulk materials or products horizontally, vertically, or at an incline.
Clean Grain
A belt conveyor is a common type of mechanical conveying system used to transport bulk materials or products horizontally or at an inclined angle.
Screw
A screw conveyor is a type of mechanical conveying system that uses a rotating screw-shaped auger to transport bulk materials horizontally, vertically, or at an incline.
Plant
A Dust Cyclone is designed to separate solid particles from gas or air streams, helping to improve air quality, and comply with environmental regulations.
Clean Grain
A rice length grader machine is a machine used in the rice processing industry to separate rice grains based on their length.
Deep Filter
A rice bran centrifugal separator is a type of machinery used in the rice bran oil extraction process. Rice bran is the outer layer of rice grains.
Heavy
A rice husk rotary airlock, valve or feeder, is a specialized device used in pneumatic conveying systems to control the flow of rice husk or other similar materials.
We always mind core values and quality.
Steelco
A bucket elevator is a mechanical device used to vertically lift the any kind of food grain without any grain damage during the lift.
Robust
Indented Cylinder machine is used to very precise separation of the whole rice and broken rice according to length.
Accurate
A Vibro Classifier in various industries to separate or classify materials based on their size or particle.
Clean Grain
A destoner is a machine or device used in various industries, such as agriculture, food processing, to remove stones, rocks, and other heavy impurities from a material stream.
Deep Filter
Pulse cleaning machine is used to separate foreign materials, such as stones, dirt, chaff, sticks, and other debris, from the pulse crops.
Heavy
A chain conveyor is a type of mechanical conveying system that utilizes a continuous chain to transport bulk materials or products horizontally, vertically, or at an incline.
Clean Grain
A belt conveyor is a common type of mechanical conveying system used to transport bulk materials or products horizontally or at an inclined angle.
Screw
A screw conveyor is a type of mechanical conveying system that uses a rotating screw-shaped auger to transport bulk materials horizontally, vertically, or at an incline.
Plant
A Dust Cyclone is designed to separate solid particles from gas or air streams, helping to improve air quality, and comply with environmental regulations.
Clean Grain
A rice length grader machine is a machine used in the rice processing industry to separate rice grains based on their length.
Deep Filter
A rice bran centrifugal separator is a type of machinery used in the rice bran oil extraction process. Rice bran is the outer layer of rice grains.
Heavy
A rice husk rotary airlock, valve or feeder, is a specialized device used in pneumatic conveying systems to control the flow of rice husk or other similar materials.